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Forklift Inspection Training Course

Forklift Inspection Training aligned with OSHA 29 CFR 1910.178, ASME B56.1, and ANSI B56 standards.

Course Title

Forklift Inspection

Course Duration

1 Day

Competency Assessment Criteria

Practical assessment and knowledge Assessment

Training Delivery Method

Classroom (Instructor-Led)

Service Coverage

In Tamkene Training Center or On-Site: Covering Saudi Arabia (Dammam - Khobar - Dhahran - Jubail - Riyadh - Jeddah - Tabuk - Madinah - NEOM - Qassim - Makkah - Any City in Saudi Arabia) - MENA Region

Course Average Passing Rate

98%

Post Training Reporting 

Post Training Report + Candidate(s) Training Evaluation Forms

Certificate of Successful Completion

Certification is provided upon successful completion. The certificate can be verified through a QR-Code system.

Certification Provider

Tamkene Saudi Training Center - Approved by TVTC (Technical and Vocational Training Corporation)

Certificate Validity

2 Years (Extendable with additional training hours)

Instructors Languages

English / Arabic / Urdu / Hindi

Training Services Design Methodology

ADDIE Training Design Methodology

ADDIE Training Services Design Methodology (1).png

Course Overview

This comprehensive Forklift Inspection Training course provides participants with essential knowledge and practical skills required for conducting thorough safety inspections of powered industrial trucks in warehouse and industrial environments. The course covers fundamental forklift inspection principles along with hands-on techniques for defect identification, maintenance verification, and regulatory compliance procedures.


Participants will learn to apply OSHA 29 CFR 1910.178 Powered Industrial Trucks, ASME B56.1 Safety Standard for Low Lift and High Lift Trucks, ANSI B56 Series Standards, and ITSDF Industrial Truck Standards Development Foundation Guidelines to ensure comprehensive forklift safety and operational reliability. This course combines theoretical forklift inspection concepts with practical hands-on training and real-world inspection scenarios to ensure participants gain valuable skills applicable to their operational environment while emphasizing equipment safety and regulatory compliance.

Key Learning Objectives

  • Understand forklift inspection fundamentals and regulatory requirements

  • Implement systematic daily and periodic inspection procedures

  • Apply effective component assessment and defect identification techniques

  • Execute proper documentation and maintenance coordination procedures

  • Develop comprehensive inspection criteria and safety standards

  • Apply appropriate inspection tools and diagnostic techniques

  • Implement out-of-service procedures and corrective action protocols

  • Apply regulatory compliance verification and operator safety procedures

Group Exercises

  • Inspection checklists development including (component coverage, assessment criteria, documentation standards, regulatory compliance)

  • Maintenance schedules including (service intervals, inspection frequency, parts replacement, performance monitoring)

  • Defect documentation including (description standards, severity classification, corrective actions, timeline requirements)

  • Safety procedures including (operator requirements, workplace protocols, load handling, emergency procedures)

Knowledge Assessment

  • Forklift inspection theory evaluations including (OSHA 29 CFR 1910.178 requirements, ASME B56.1 standards, safety principles)

  • Component identification exercises including (engine systems, hydraulic components, structural elements, safety devices)

  • Defect recognition testing including (wear patterns, damage assessment, performance issues, safety hazards)

  • Documentation assessments including (inspection records, maintenance reports, compliance verification, corrective actions)

Course Outline

1. Forklift Inspection Fundamentals and Regulatory Framework

  • Inspection principles including (operator safety, equipment reliability, regulatory compliance, accident prevention)

  • OSHA 29 CFR 1910.178 requirements including (daily inspections, maintenance standards, operator training, safety procedures)

  • ASME B56.1 standards including (inspection frequency, acceptance criteria, maintenance requirements, documentation procedures)

  • Forklift classifications including (electric motor trucks, internal combustion trucks, rough terrain forklifts, warehouse trucks)


2. Engine and Power System Inspection

  • Internal Combustion Systems including (engine performance, fuel systems, exhaust systems, cooling systems, air filtration)

  • Electric Power Systems including (battery condition, charging systems, electrical connections, motor performance, control circuits)

  • Hydraulic Systems including (fluid levels, pressure testing, leak detection, hose condition, cylinder operation)

  • Transmission Systems including (gear operation, clutch adjustment, torque converter, drive train, differential systems)


3. Chassis and Structural Component Assessment

  • Frame Structure including (weld integrity, crack detection, deformation assessment, load capacity verification)

  • Mast Assembly including (structural integrity, guide roller condition, chain wear, lift cylinder operation)

  • Fork Assembly including (fork condition, heel cracks, straightness verification, load capacity markings)

  • Counterweight including (attachment security, balance verification, structural condition, identification markings)


4. Safety Systems and Control Verification

  • Braking Systems including (service brake testing, parking brake verification, brake fluid levels, adjustment procedures)

  • Steering Systems including (steering wheel play, linkage condition, power steering operation, alignment verification)

  • Safety Devices including (overhead guard condition, load backrest, warning devices, lights, backup alarms)

  • Control Systems including (operational controls, emergency stops, instrument panel, throttle response, directional controls)


5. Documentation and Maintenance Coordination

  • Daily Inspection procedures including (pre-operational checks, operator responsibilities, defect reporting, documentation requirements)

  • Inspection Records including (checklist completion, defect documentation, corrective actions, maintenance history)

  • Maintenance Scheduling including (preventive maintenance, repair coordination, parts replacement, service intervals)

  • Out-of-Service Procedures including (equipment tagging, operator notification, repair authorization, return-to-service verification)


6. Regulatory Compliance and Operator Safety

  • Operator Training verification including (certification requirements, competency assessment, refresher training, documentation maintenance)

  • Workplace Safety including (traffic patterns, load handling, pedestrian protection, environmental considerations)

  • Load Capacity verification including (nameplate ratings, stability calculations, load center requirements, attachment specifications)

  • Compliance Auditing including (regulatory inspections, violation correction, documentation review, continuous improvement)

Practical Assessment

  • Daily inspection demonstration including (pre-operational checks, systematic examination, defect identification, documentation completion)

  • Component testing exercise including (hydraulic system evaluation, brake testing, steering assessment, safety device verification)

  • Defect identification practice including (structural damage, wear assessment, performance degradation, safety violations)

  • Documentation completion including (inspection checklists, defect reports, maintenance recommendations, compliance verification)

Gained Core Technical Skills

  • Comprehensive forklift inspection methodology and regulatory compliance capabilities

  • Systematic component assessment and defect identification proficiency

  • Engine, hydraulic, and electrical system evaluation expertise

  • Professional documentation and maintenance coordination competency

  • Regulatory compliance with OSHA, ASME B56.1, and ANSI B56 standards

  • Safety system verification and control testing techniques

  • Out-of-service procedures and corrective action implementation

  • Operator safety and workplace compliance management abilities

Training Design Methodology

ADDIE Training Design Methodology

Targeted Audience

  • Forklift Inspectors conducting safety evaluations

  • Maintenance Technicians responsible for forklift upkeep

  • Warehouse Supervisors overseeing material handling equipment

  • Safety Officers managing forklift operations

  • Fleet Managers overseeing powered industrial truck programs

  • Forklift Operators requiring inspection knowledge

  • Quality Assurance Personnel verifying equipment compliance

  • Training Coordinators developing forklift safety programs

Why Choose This Course

  • Essential forklift safety inspection competency

  • Comprehensive regulatory compliance training

  • Practical component assessment expertise

  • Industry-recognized inspection methodology

  • Professional material handling equipment certification preparation

Note

Note: This course outline, including specific topics, modules, and duration, is subject to change and also can be customized based on the specific needs and requirements of the client.

Course Outline

1. Forklift Inspection Fundamentals and Regulatory Framework

  • Inspection principles including (operator safety, equipment reliability, regulatory compliance, accident prevention)

  • OSHA 29 CFR 1910.178 requirements including (daily inspections, maintenance standards, operator training, safety procedures)

  • ASME B56.1 standards including (inspection frequency, acceptance criteria, maintenance requirements, documentation procedures)

  • Forklift classifications including (electric motor trucks, internal combustion trucks, rough terrain forklifts, warehouse trucks)


2. Engine and Power System Inspection

  • Internal Combustion Systems including (engine performance, fuel systems, exhaust systems, cooling systems, air filtration)

  • Electric Power Systems including (battery condition, charging systems, electrical connections, motor performance, control circuits)

  • Hydraulic Systems including (fluid levels, pressure testing, leak detection, hose condition, cylinder operation)

  • Transmission Systems including (gear operation, clutch adjustment, torque converter, drive train, differential systems)


3. Chassis and Structural Component Assessment

  • Frame Structure including (weld integrity, crack detection, deformation assessment, load capacity verification)

  • Mast Assembly including (structural integrity, guide roller condition, chain wear, lift cylinder operation)

  • Fork Assembly including (fork condition, heel cracks, straightness verification, load capacity markings)

  • Counterweight including (attachment security, balance verification, structural condition, identification markings)


4. Safety Systems and Control Verification

  • Braking Systems including (service brake testing, parking brake verification, brake fluid levels, adjustment procedures)

  • Steering Systems including (steering wheel play, linkage condition, power steering operation, alignment verification)

  • Safety Devices including (overhead guard condition, load backrest, warning devices, lights, backup alarms)

  • Control Systems including (operational controls, emergency stops, instrument panel, throttle response, directional controls)


5. Documentation and Maintenance Coordination

  • Daily Inspection procedures including (pre-operational checks, operator responsibilities, defect reporting, documentation requirements)

  • Inspection Records including (checklist completion, defect documentation, corrective actions, maintenance history)

  • Maintenance Scheduling including (preventive maintenance, repair coordination, parts replacement, service intervals)

  • Out-of-Service Procedures including (equipment tagging, operator notification, repair authorization, return-to-service verification)


6. Regulatory Compliance and Operator Safety

  • Operator Training verification including (certification requirements, competency assessment, refresher training, documentation maintenance)

  • Workplace Safety including (traffic patterns, load handling, pedestrian protection, environmental considerations)

  • Load Capacity verification including (nameplate ratings, stability calculations, load center requirements, attachment specifications)

  • Compliance Auditing including (regulatory inspections, violation correction, documentation review, continuous improvement)

Why Choose This Course?

  • Essential forklift safety inspection competency

  • Comprehensive regulatory compliance training

  • Practical component assessment expertise

  • Industry-recognized inspection methodology

  • Professional material handling equipment certification preparation

Note: This course outline, including specific topics, modules, and duration, is subject to change and also can be customized based on the specific needs and requirements of the client.

Practical Assessment

  • Daily inspection demonstration including (pre-operational checks, systematic examination, defect identification, documentation completion)

  • Component testing exercise including (hydraulic system evaluation, brake testing, steering assessment, safety device verification)

  • Defect identification practice including (structural damage, wear assessment, performance degradation, safety violations)

  • Documentation completion including (inspection checklists, defect reports, maintenance recommendations, compliance verification)

Course Overview

This comprehensive Forklift Inspection Training course provides participants with essential knowledge and practical skills required for conducting thorough safety inspections of powered industrial trucks in warehouse and industrial environments. The course covers fundamental forklift inspection principles along with hands-on techniques for defect identification, maintenance verification, and regulatory compliance procedures.


Participants will learn to apply OSHA 29 CFR 1910.178 Powered Industrial Trucks, ASME B56.1 Safety Standard for Low Lift and High Lift Trucks, ANSI B56 Series Standards, and ITSDF Industrial Truck Standards Development Foundation Guidelines to ensure comprehensive forklift safety and operational reliability. This course combines theoretical forklift inspection concepts with practical hands-on training and real-world inspection scenarios to ensure participants gain valuable skills applicable to their operational environment while emphasizing equipment safety and regulatory compliance.

Key Learning Objectives

  • Understand forklift inspection fundamentals and regulatory requirements

  • Implement systematic daily and periodic inspection procedures

  • Apply effective component assessment and defect identification techniques

  • Execute proper documentation and maintenance coordination procedures

  • Develop comprehensive inspection criteria and safety standards

  • Apply appropriate inspection tools and diagnostic techniques

  • Implement out-of-service procedures and corrective action protocols

  • Apply regulatory compliance verification and operator safety procedures

Knowledge Assessment

  • Forklift inspection theory evaluations including (OSHA 29 CFR 1910.178 requirements, ASME B56.1 standards, safety principles)

  • Component identification exercises including (engine systems, hydraulic components, structural elements, safety devices)

  • Defect recognition testing including (wear patterns, damage assessment, performance issues, safety hazards)

  • Documentation assessments including (inspection records, maintenance reports, compliance verification, corrective actions)

Targeted Audience

  • Forklift Inspectors conducting safety evaluations

  • Maintenance Technicians responsible for forklift upkeep

  • Warehouse Supervisors overseeing material handling equipment

  • Safety Officers managing forklift operations

  • Fleet Managers overseeing powered industrial truck programs

  • Forklift Operators requiring inspection knowledge

  • Quality Assurance Personnel verifying equipment compliance

  • Training Coordinators developing forklift safety programs

Main Service Location

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