1. Forklift Fundamentals and Safety Regulations

• Forklift types including (counterbalance, reach trucks, order pickers, and pallet jacks)

• Regulatory requirements including (OSHA 29 CFR 1910.178 compliance, ANSI/ITSDF B56.1 standards, and IADC Guidelines)

• Operator responsibilities including (certification requirements, safety obligations, and operational limits)

• Common hazards including (tip-over risks, load instability, pedestrian accidents, and facility damage)

2. Forklift Components and Control Systems

• Structural components including (mast assembly, forks, counterweight, and hydraulic systems)

• Control systems including (steering mechanisms, lift controls, tilt functions, and emergency systems)

• Safety features including (overhead guards, load backrests, seat belts, and warning devices)

• Power systems including (electric motors, internal combustion engines, and fuel systems)

3. Pre-Operational Inspections and Maintenance

• Daily inspection including (OSHA 1910.178 requirements, visual examination, and operational testing)

• Safety checks including (brake function, steering operation, warning devices, and hydraulic systems)

• Maintenance awareness including (fluid levels, tire condition, battery status, and component wear)

• Documentation requirements including (inspection logs, defect reporting, and maintenance records)

4. Load Handling and Capacity Management

• Load capacity including (rated capacity, load center, and stability triangle principles)

• Load evaluation including (weight estimation, size assessment, and stability considerations)

• Lifting techniques including (fork positioning, load engagement, and secure handling)

• Load placement including (stacking procedures, rack systems, and storage organization)

5. Forklift Operation and Driving Techniques

• Basic operations including (startup procedures, driving controls, and maneuvering techniques)

• Travel operations including (forward/reverse driving, turning procedures, and speed control)

• Ramp operations including (incline driving, load positioning, and grade limitations)

• Parking procedures including (shutdown sequences, securing equipment, and storage requirements)

6. Warehouse Navigation and Traffic Management

• Workplace navigation including (aisle operations, intersection procedures, and visibility management)

• Traffic control including (pedestrian awareness, vehicle coordination, and right-of-way rules)

• Dock operations including (loading/unloading procedures, truck interface, and staging areas)

• Narrow aisle operations including (precision maneuvering, rack navigation, and clearance management)

7. Load Stability and Material Handling

• Stability principles including (stability triangle, center of gravity, and load distribution)

• Stacking operations including (pallet handling, rack storage, and height limitations)

• Special loads including (long materials, irregular shapes, and hazardous materials)

• Load securing including (wrapping techniques, blocking methods, and transport stability)

8. Emergency Procedures and Accident Prevention

• Emergency response including (tip-over procedures, load spills, and equipment malfunctions)

• Accident prevention including (hazard recognition, risk assessment, and safe practices)

• Incident reporting including (accident documentation, investigation procedures, and corrective actions)

• First aid awareness including (injury response, medical assistance, and emergency contacts)