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Introduction to Process Safety Management (PSM) Training Course

Comprehensive introduction to process safety management covering OSHA 29 CFR 1910.119 PSM standards.

Course Title

Introduction to Process Safety Management (PSM)

Course Duration

1 Day

Competency Assessment Criteria

Knowledge Assessment

Training Delivery Method

Classroom (Instructor-Led) or Online (Instructor-Led)

Service Coverage

In Tamkene Training Center or On-Site: Covering Saudi Arabia (Dammam - Khobar - Dhahran - Jubail - Riyadh - Jeddah - Tabuk - Madinah - NEOM - Qassim - Makkah - Any City in Saudi Arabia) - MENA Region

Course Average Passing Rate

98%

Post Training Reporting 

Post Training Report + Candidate(s) Training Evaluation Forms

Certificate of Successful Completion

Certification from OSHAcademy is provided upon successful completion. The certificate can be verified through a QR-Code system or by the following link: https://app.oshacademy-atp.com/verify/

Certification Provider

OSHAcademy - USA

Certificate Validity

No Expiration (Lifetime)

Instructors Languages

English / Arabic / Urdu / Hindi

Training Services Design Methodology

ADDIE Training Design Methodology

ADDIE Training Services Design Methodology (1).png

Course Overview

This comprehensive Introduction to Process Safety Management (PSM) training course provides participants with essential knowledge and practical skills required for understanding and implementing fundamental process safety management principles in chemical process industries. The course covers basic PSM concepts along with foundational techniques for process hazard analysis, mechanical integrity, and emergency response planning.


Participants will learn to apply OSHA 29 CFR 1910.119 Process Safety Management standards and industry best practices including API RP 750 to establish effective process safety approaches that prevent major chemical accidents and ensure regulatory compliance. This course combines theoretical concepts with practical applications and real-world case studies to ensure participants gain valuable skills applicable to their professional environment while emphasizing process safety culture and operational excellence.

Key Learning Objectives

  • Understand fundamental process safety management principles and OSHA PSM requirements

  • Identify process safety hazards and implement basic risk assessment procedures

  • Develop essential process safety information and documentation systems

  • Implement basic process hazard analysis techniques and methodologies

  • Apply mechanical integrity principles and inspection procedures

  • Establish fundamental emergency planning and response protocols

  • Create basic management of change procedures and documentation

  • Implement introductory process safety training and competency programs

Group Exercises

N/A by OSHAcademy

Knowledge Assessment

OSHAcademy Knowledge Assessment

Course Outline

  • Process Safety Management Overview

  • OSHA PSM Standard Requirements

  • Process Safety Information

  • Process Hazard Analysis Fundamentals

  • Operating Procedures Development

  • Employee Training and Competency

  • Contractor Safety Management

  • Pre-Startup Safety Reviews

  • Mechanical Integrity Programs

  • Hot Work Permit Systems

  • Management of Change Procedures

  • Incident Investigation Methods

  • Emergency Planning and Response

  • Compliance Audits and Reviews

  • Process Safety Culture

  • Hazardous Chemical Properties

  • Process Equipment and Technology

  • Control Systems and Safety Instrumentation

  • Process Safety Documentation

  • Risk Assessment Fundamentals

  • Consequence Analysis Methods

  • Layer of Protection Analysis

  • Human Factors in Process Safety

  • Process Safety Performance Indicators

  • Major Accident Prevention

  • Regulatory Compliance Management

  • Industry Standards Integration

  • Process Safety Leadership

  • Stakeholder Communication

  • Process Safety Technology

  • Digital Safety Systems

  • Process Safety Metrics

  • Continuous Improvement Methods

  • Case Study Analysis

  • Lessons Learned Implementation

  • Best Practices Application

  • Future Process Safety Trends

Practical Assessment

OSHAcademy Practical Assessment

Gained Core Technical Skills

  • Conduct basic process safety information compilation with chemical and technology documentation procedures

  • Implement fundamental process hazard analysis using What-If and checklist methodologies

  • Execute mechanical integrity inspection programs with equipment assessment and maintenance scheduling

  • Develop management of change procedures with safety review and authorization protocols

  • Design basic emergency response plans with process-specific incident management procedures

  • Establish process safety training programs with competency verification and documentation systems

  • Utilize introductory process safety assessment tools and risk evaluation techniques

  • Create basic process safety performance measurement systems with incident tracking and metrics

Training Design Methodology

ADDIE Training Design Methodology

Targeted Audience

  • Process engineers new to process safety management

  • Operations personnel transitioning to process safety roles

  • Maintenance supervisors working in chemical processes

  • Safety professionals entering process industries

  • Plant managers learning process safety fundamentals

  • Technical specialists supporting process safety programs

  • Training coordinators developing process safety education

  • Regulatory compliance officers managing PSM requirements

Why Choose This Course

  • Comprehensive introduction to OSHA PSM requirements and fundamental process safety principles

  • Integration of basic process safety concepts with practical chemical industry applications

  • Focus on real-world applications with process industry case studies and examples

  • Hands-on exercises with basic process safety assessment tools and procedures

  • Exposure to foundational process safety methodologies and regulatory requirements

  • Emphasis on practical skill development for immediate workplace application in process environments

  • Opportunity to learn from major chemical accidents and basic prevention strategies

  • Development of essential process safety management skills for chemical process industries

Note

This course outline, including specific topics, modules, and duration, is subject to change and also can be customized based on the specific needs and requirements of the client.

Course Outline

  • Process Safety Management Overview

  • OSHA PSM Standard Requirements

  • Process Safety Information

  • Process Hazard Analysis Fundamentals

  • Operating Procedures Development

  • Employee Training and Competency

  • Contractor Safety Management

  • Pre-Startup Safety Reviews

  • Mechanical Integrity Programs

  • Hot Work Permit Systems

  • Management of Change Procedures

  • Incident Investigation Methods

  • Emergency Planning and Response

  • Compliance Audits and Reviews

  • Process Safety Culture

  • Hazardous Chemical Properties

  • Process Equipment and Technology

  • Control Systems and Safety Instrumentation

  • Process Safety Documentation

  • Risk Assessment Fundamentals

  • Consequence Analysis Methods

  • Layer of Protection Analysis

  • Human Factors in Process Safety

  • Process Safety Performance Indicators

  • Major Accident Prevention

  • Regulatory Compliance Management

  • Industry Standards Integration

  • Process Safety Leadership

  • Stakeholder Communication

  • Process Safety Technology

  • Digital Safety Systems

  • Process Safety Metrics

  • Continuous Improvement Methods

  • Case Study Analysis

  • Lessons Learned Implementation

  • Best Practices Application

  • Future Process Safety Trends

Why Choose This Course?

  • Comprehensive introduction to OSHA PSM requirements and fundamental process safety principles

  • Integration of basic process safety concepts with practical chemical industry applications

  • Focus on real-world applications with process industry case studies and examples

  • Hands-on exercises with basic process safety assessment tools and procedures

  • Exposure to foundational process safety methodologies and regulatory requirements

  • Emphasis on practical skill development for immediate workplace application in process environments

  • Opportunity to learn from major chemical accidents and basic prevention strategies

  • Development of essential process safety management skills for chemical process industries

This course outline, including specific topics, modules, and duration, is subject to change and also can be customized based on the specific needs and requirements of the client.

Practical Assessment

OSHAcademy Practical Assessment

Course Overview

This comprehensive Introduction to Process Safety Management (PSM) training course provides participants with essential knowledge and practical skills required for understanding and implementing fundamental process safety management principles in chemical process industries. The course covers basic PSM concepts along with foundational techniques for process hazard analysis, mechanical integrity, and emergency response planning.


Participants will learn to apply OSHA 29 CFR 1910.119 Process Safety Management standards and industry best practices including API RP 750 to establish effective process safety approaches that prevent major chemical accidents and ensure regulatory compliance. This course combines theoretical concepts with practical applications and real-world case studies to ensure participants gain valuable skills applicable to their professional environment while emphasizing process safety culture and operational excellence.

Key Learning Objectives

  • Understand fundamental process safety management principles and OSHA PSM requirements

  • Identify process safety hazards and implement basic risk assessment procedures

  • Develop essential process safety information and documentation systems

  • Implement basic process hazard analysis techniques and methodologies

  • Apply mechanical integrity principles and inspection procedures

  • Establish fundamental emergency planning and response protocols

  • Create basic management of change procedures and documentation

  • Implement introductory process safety training and competency programs

Knowledge Assessment

OSHAcademy Knowledge Assessment

Targeted Audience

  • Process engineers new to process safety management

  • Operations personnel transitioning to process safety roles

  • Maintenance supervisors working in chemical processes

  • Safety professionals entering process industries

  • Plant managers learning process safety fundamentals

  • Technical specialists supporting process safety programs

  • Training coordinators developing process safety education

  • Regulatory compliance officers managing PSM requirements

Main Service Location

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