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Lock-Out Tag-Out (LOTO) Training Course

Intensive Lock-Out Tag-Out (LOTO) training aligned with OSHA 29 CFR 1910.147, NFPA 70E, and ANSI Z244.1 standards.

Course Title

Lock-Out Tag-Out (LOTO)

Course Duration

1 Day

Competency Assessment Criteria

Practical Assessment and knowledge Assessment

Training Delivery Method

Classroom (Instructor-Led) or Online (Instructor-Led)

Service Coverage

In Tamkene Training Center or On-Site: Covering Saudi Arabia (Dammam - Khobar - Dhahran - Jubail - Riyadh - Jeddah - Tabuk - Madinah - NEOM - Qassim - Makkah - Any City in Saudi Arabia) - MENA Region

Course Average Passing Rate

98%

Post Training Reporting 

Post Training Report + Candidate(s) Training Evaluation Forms

Certificate of Successful Completion

Certification is provided upon successful completion. The certificate can be verified through a QR-Code system.

Certification Provider

Tamkene Saudi Training Center - Approved by TVTC (Technical and Vocational Training Corporation)

Certificate Validity

2 Years (Extendable with additional training hours)

Instructors Languages

English / Arabic / Urdu / Hindi

Training Services Design Methodology

ADDIE Training Design Methodology

ADDIE Training Services Design Methodology (1).png

Course Overview

This intensive Lock-Out Tag-Out (LOTO) training course provides participants with essential knowledge and practical skills required for controlling hazardous energy during equipment maintenance and servicing operations. The course covers fundamental energy isolation principles along with advanced lockout procedures and regulatory compliance requirements.


Participants will learn to apply industry best practices and mandatory standards including OSHA 29 CFR 1910.147, NFPA 70E, and ANSI Z244.1 to ensure worker safety during maintenance activities. This course combines theoretical concepts with hands-on practical applications and real-world scenarios to ensure participants gain immediately applicable skills while emphasizing zero-energy verification and comprehensive hazard control.

Key Learning Objectives

  • Understand fundamental hazardous energy control principles and LOTO requirements

  • Apply proper energy isolation procedures and verification techniques

  • Select and utilize appropriate lockout and tagout devices effectively

  • Implement group lockout procedures and shift change protocols

  • Develop comprehensive LOTO procedures and energy control programs

  • Apply regulatory compliance requirements and documentation standards

  • Evaluate and control multiple energy sources and complex systems

  • Implement emergency procedures and incident prevention strategies

Group Exercises

  • LOTO procedure checklists including (step-by-step verification, energy source documentation)

  • Hazardous energy identification worksheets including (system analysis, isolation point mapping)

  • Regulatory compliance forms including (OSHA requirement verification, training documentation)

Knowledge Assessment

  • Technical quizzes on LOTO principles including (multiple-choice questions on energy types, matching exercises for isolation devices)

  • Scenario-based assessments on procedure application including (group lockout coordination, emergency response planning)

  • Regulatory compliance evaluations including (OSHA 29 CFR 1910.147 requirement analysis, NFPA 70E standard applications)

Course Outline

1. Introduction to LOTO Fundamentals

  • Hazardous energy control importance including (workplace fatalities prevention, injury reduction, regulatory compliance)

  • Energy types and sources including (electrical systems, mechanical power, hydraulic pressure, and pneumatic systems)

  • OSHA 29 CFR 1910.147 requirements including (standard scope, employer responsibilities, employee duties)

  • LOTO program components including (written procedures, training requirements, periodic inspections)


2. Hazardous Energy Identification

  • Electrical energy sources including (main power feeds, control circuits, stored capacitor energy)

  • Mechanical energy types including (rotating equipment, springs under tension, suspended loads)

  • Fluid power systems including (hydraulic accumulators, compressed air lines, steam systems)

  • Thermal energy considerations including (hot surfaces, heated materials, cryogenic systems)


3. Energy Isolation Procedures

  • Shutdown procedures including (normal stopping methods, emergency stops, process isolation)

  • Energy source identification including (electrical panels, valve locations, mechanical disconnects)

  • Isolation device application including (circuit breakers, disconnect switches, valve closures)

  • Zero energy verification including (testing procedures, measurement techniques, visual confirmation)


4. Lockout and Tagout Devices

  • Lockout device types including (padlocks, hasps, cable locks, and valve lockouts)

  • Tagout requirements including (danger tags, warning labels, identification systems)

  • Device specifications including (OSHA approved locks, standardized tags, durable materials)

  • Personal assignment including (individual locks, unique keys, employee identification)


5. LOTO Procedures and Implementation

  • Written procedure development including (step-by-step instructions, energy source listing, isolation methods)

  • Group lockout coordination including (multiple worker protection, authorized employee roles, communication protocols)

  • Shift change procedures including (continuity maintenance, responsibility transfer, verification requirements)

  • Contractor coordination including (permit systems, communication requirements, oversight responsibilities)


6. HSE in LOTO Operations

  • Accident prevention including (incident analysis, near-miss reporting, continuous improvement)

  • Personal protective equipment including (arc flash protection, mechanical hazard gear, respiratory protection)

  • Emergency response including (accidental startup procedures, injury response, system restoration)

  • Regulatory compliance including (OSHA inspections, documentation requirements, penalty avoidance)

Practical Assessment

  • Hands-on lockout exercises including (device application, energy verification, procedure execution)

  • Energy source identification practice including (electrical panel mapping, mechanical isolation, fluid system control)

  • Procedure development workshops including (written procedure creation, hazard analysis completion)

Gained Core Technical Skills

  • Proficiency in hazardous energy identification and control

  • Competency in lockout and tagout device selection and application

  • Expertise in LOTO procedure development and implementation

  • Knowledge of regulatory compliance and documentation requirements

Training Design Methodology

ADDIE Training Design Methodology

Targeted Audience

  • Maintenance technicians performing equipment servicing

  • Electricians working on energized systems

  • Safety coordinators developing LOTO programs

  • Supervisors overseeing maintenance activities

  • Plant operators involved in equipment isolation

  • Facility managers responsible for safety compliance

  • Industrial engineers designing safety procedures

  • Quality assurance personnel in manufacturing environments

Why Choose This Course

  • Intensive OSHA Compliance Focus

  • Hands-on Device Application Training

  • Real-World Scenario Practice

  • Regulatory Documentation Guidance

  • Expert Safety Instruction

Note

Note: This course outline, including specific topics, modules, and duration, is subject to change and also can be customized based on the specific needs and requirements of the client.

Course Outline

1. Introduction to LOTO Fundamentals

  • Hazardous energy control importance including (workplace fatalities prevention, injury reduction, regulatory compliance)

  • Energy types and sources including (electrical systems, mechanical power, hydraulic pressure, and pneumatic systems)

  • OSHA 29 CFR 1910.147 requirements including (standard scope, employer responsibilities, employee duties)

  • LOTO program components including (written procedures, training requirements, periodic inspections)


2. Hazardous Energy Identification

  • Electrical energy sources including (main power feeds, control circuits, stored capacitor energy)

  • Mechanical energy types including (rotating equipment, springs under tension, suspended loads)

  • Fluid power systems including (hydraulic accumulators, compressed air lines, steam systems)

  • Thermal energy considerations including (hot surfaces, heated materials, cryogenic systems)


3. Energy Isolation Procedures

  • Shutdown procedures including (normal stopping methods, emergency stops, process isolation)

  • Energy source identification including (electrical panels, valve locations, mechanical disconnects)

  • Isolation device application including (circuit breakers, disconnect switches, valve closures)

  • Zero energy verification including (testing procedures, measurement techniques, visual confirmation)


4. Lockout and Tagout Devices

  • Lockout device types including (padlocks, hasps, cable locks, and valve lockouts)

  • Tagout requirements including (danger tags, warning labels, identification systems)

  • Device specifications including (OSHA approved locks, standardized tags, durable materials)

  • Personal assignment including (individual locks, unique keys, employee identification)


5. LOTO Procedures and Implementation

  • Written procedure development including (step-by-step instructions, energy source listing, isolation methods)

  • Group lockout coordination including (multiple worker protection, authorized employee roles, communication protocols)

  • Shift change procedures including (continuity maintenance, responsibility transfer, verification requirements)

  • Contractor coordination including (permit systems, communication requirements, oversight responsibilities)


6. HSE in LOTO Operations

  • Accident prevention including (incident analysis, near-miss reporting, continuous improvement)

  • Personal protective equipment including (arc flash protection, mechanical hazard gear, respiratory protection)

  • Emergency response including (accidental startup procedures, injury response, system restoration)

  • Regulatory compliance including (OSHA inspections, documentation requirements, penalty avoidance)

Why Choose This Course?

  • Intensive OSHA Compliance Focus

  • Hands-on Device Application Training

  • Real-World Scenario Practice

  • Regulatory Documentation Guidance

  • Expert Safety Instruction

Note: This course outline, including specific topics, modules, and duration, is subject to change and also can be customized based on the specific needs and requirements of the client.

Practical Assessment

  • Hands-on lockout exercises including (device application, energy verification, procedure execution)

  • Energy source identification practice including (electrical panel mapping, mechanical isolation, fluid system control)

  • Procedure development workshops including (written procedure creation, hazard analysis completion)

Course Overview

This intensive Lock-Out Tag-Out (LOTO) training course provides participants with essential knowledge and practical skills required for controlling hazardous energy during equipment maintenance and servicing operations. The course covers fundamental energy isolation principles along with advanced lockout procedures and regulatory compliance requirements.


Participants will learn to apply industry best practices and mandatory standards including OSHA 29 CFR 1910.147, NFPA 70E, and ANSI Z244.1 to ensure worker safety during maintenance activities. This course combines theoretical concepts with hands-on practical applications and real-world scenarios to ensure participants gain immediately applicable skills while emphasizing zero-energy verification and comprehensive hazard control.

Key Learning Objectives

  • Understand fundamental hazardous energy control principles and LOTO requirements

  • Apply proper energy isolation procedures and verification techniques

  • Select and utilize appropriate lockout and tagout devices effectively

  • Implement group lockout procedures and shift change protocols

  • Develop comprehensive LOTO procedures and energy control programs

  • Apply regulatory compliance requirements and documentation standards

  • Evaluate and control multiple energy sources and complex systems

  • Implement emergency procedures and incident prevention strategies

Knowledge Assessment

  • Technical quizzes on LOTO principles including (multiple-choice questions on energy types, matching exercises for isolation devices)

  • Scenario-based assessments on procedure application including (group lockout coordination, emergency response planning)

  • Regulatory compliance evaluations including (OSHA 29 CFR 1910.147 requirement analysis, NFPA 70E standard applications)

Targeted Audience

  • Maintenance technicians performing equipment servicing

  • Electricians working on energized systems

  • Safety coordinators developing LOTO programs

  • Supervisors overseeing maintenance activities

  • Plant operators involved in equipment isolation

  • Facility managers responsible for safety compliance

  • Industrial engineers designing safety procedures

  • Quality assurance personnel in manufacturing environments

Main Service Location

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