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Materials Handling and Storage Training Course

Materials Handling and Storage Training aligned with OSHA 29 CFR 1910.176, NIOSH Lifting Guidelines, and ANSI MH16.1 standards.

Course Title

Materials Handling and Storage

Course Duration

1 Day

Competency Assessment Criteria

Practical Assessment and knowledge Assessment

Training Delivery Method

Classroom (Instructor-Led) or Online (Instructor-Led)

Service Coverage

In Tamkene Training Center or On-Site: Covering Saudi Arabia (Dammam - Khobar - Dhahran - Jubail - Riyadh - Jeddah - Tabuk - Madinah - NEOM - Qassim - Makkah - Any City in Saudi Arabia) - MENA Region

Course Average Passing Rate

98%

Post Training Reporting 

Post Training Report + Candidate(s) Training Evaluation Forms

Certificate of Successful Completion

Certification is provided upon successful completion. The certificate can be verified through a QR-Code system.

Certification Provider

Tamkene Saudi Training Center - Approved by TVTC (Technical and Vocational Training Corporation)

Certificate Validity

2 Years (Extendable with additional training hours)

Instructors Languages

English / Arabic / Urdu / Hindi

Training Services Design Methodology

ADDIE Training Design Methodology

ADDIE Training Services Design Methodology (1).png

Course Overview

This comprehensive Materials Handling and Storage Training course provides participants with essential knowledge and practical skills required for safe handling, storage, and transportation of materials in warehouse, manufacturing, and industrial environments. The course covers fundamental materials handling principles along with hands-on techniques for lifting procedures, storage system management, and injury prevention strategies.


Participants will learn to apply OSHA 29 CFR 1910.176 Handling and Storage of Materials, NIOSH Lifting Guidelines, ANSI MH16.1 Specification for the Design, Testing and Utilization of Industrial Steel Storage Racks, NFPA 230 Standard for the Fire Protection of Storage, and ISO 11228 Ergonomics Manual Handling to ensure comprehensive materials handling safety and regulatory compliance. This course combines theoretical materials handling concepts with practical hands-on training and real-world application scenarios to ensure participants gain valuable skills applicable to their workplace environment while emphasizing injury prevention and operational efficiency.

Key Learning Objectives

  • Understand materials handling fundamentals and ergonomic principles

  • Implement effective manual lifting techniques and NIOSH Lifting Guidelines

  • Apply comprehensive mechanical handling equipment operation and safety procedures

  • Execute proper storage system design and material organization protocols

  • Develop effective hazard recognition and injury prevention capabilities

  • Apply appropriate Personal Protective Equipment (PPE) and safety equipment usage

  • Implement material transport and traffic safety procedures

  • Apply quality assurance and training verification for materials handling programs

Group Exercises

  • Lifting assessments including (NIOSH calculations, risk evaluation, technique improvement, ergonomic planning)

  • Storage plans including (system design, capacity planning, organization methods, safety requirements)

  • Safety procedures including (handling protocols, equipment operation, PPE requirements, emergency response)

  • Training programs including (competency standards, skill verification, assessment methods, improvement planning)

Knowledge Assessment

  • Materials handling theory evaluations including (OSHA requirements, NIOSH guidelines, ergonomic principles)

  • Lifting technique assessments including (proper mechanics, NIOSH Equation application, risk factor evaluation)

  • Equipment operation testing including (safety procedures, load management, maintenance requirements, traffic protocols)

  • Storage system evaluations including (ANSI MH16.1 standards, design requirements, safety protocols, organization methods)

Course Outline

1. Materials Handling Fundamentals and Ergonomic Principles

  • Materials Handling principles including (efficiency, safety, ergonomics, cost-effectiveness, productivity optimization)

  • Ergonomic Hazards including (lifting injuries, repetitive strain, awkward postures, forceful exertions, contact stress)

  • Injury Statistics including (back injuries, musculoskeletal disorders, severity rates, cost impact, prevention benefits)

  • Regulatory Framework including (OSHA 29 CFR 1910.176, NIOSH guidelines, ergonomic standards, safety requirements)


2. Manual Lifting Techniques and NIOSH Guidelines

  • NIOSH Lifting Equation including (recommended weight limits, lifting index calculation, multiplier factors, assessment criteria)

  • Safe Lifting Techniques including (proper body mechanics, lifting zones, team lifting, load assessment)

  • Lifting Procedures including (approach methods, grip techniques, lifting path, load placement, recovery positioning)

  • Risk Factors including (weight limits, frequency rates, lifting height, horizontal distance, asymmetric lifts)


3. Mechanical Handling Equipment and Safety

  • Material Handling Equipment including (forklifts, pallet jacks, conveyors, hoists, cranes, automated systems)

  • Equipment Operation including (pre-operational inspection, safe operating procedures, load capacity, stability factors)

  • Safety Protocols including (operator training, maintenance requirements, traffic management, Lockout/Tagout (LOTO))

  • Load Management including (weight distribution, center of gravity, securing methods, transport stability)


4. Storage Systems and Organization

  • Storage Methods including (rack systems, shelving, block stacking, bulk storage, specialized storage)

  • Storage Design including (ANSI MH16.1 requirements, load capacity, structural integrity, aisle widths, clearances)

  • Material Organization including (inventory systems, location identification, rotation procedures, accessibility design)

  • Storage Safety including (load limits, stacking procedures, stability requirements, inspection protocols)


5. Hazard Recognition and Personal Protection

  • Material Hazards including (hazardous materials, sharp objects, unstable loads, chemical exposure, temperature extremes)

  • Environmental Hazards including (slippery surfaces, uneven floors, lighting conditions, traffic areas, confined spaces)

  • PPE Requirements including (safety footwear, gloves, hard hats, high-visibility clothing, respiratory protection)

  • Injury Prevention including (situational awareness, fatigue management, proper techniques, team communication)


6. Transportation Safety and Traffic Management

  • Material Transport including (route planning, load securing, vehicle operation, pedestrian safety, traffic control)

  • Workplace Traffic including (vehicle separation, speed limits, intersection procedures, loading dock safety)

  • Loading and Unloading including (dock procedures, equipment positioning, communication protocols, fall protection)

  • Documentation including (weight certificates, handling instructions, Safety Data Sheets (SDS), inspection records)

Practical Assessment

  • Manual lifting demonstration including (proper techniques, body mechanics, team lifting, load assessment)

  • Equipment operation exercise including (pre-inspection, safe operation, load handling, maintenance procedures)

  • Storage procedures practice including (stacking techniques, load limits, organization methods, safety protocols)

  • Hazard recognition exercise including (risk identification, PPE selection, injury prevention, safety planning)

Gained Core Technical Skills

  • Comprehensive materials handling and ergonomic principle implementation capabilities

  • NIOSH Lifting Guidelines application and manual handling technique proficiency

  • Mechanical handling equipment operation and safety protocol expertise

  • Storage system design and material organization competency

  • Regulatory compliance with OSHA, NIOSH, and ANSI materials handling standards

  • Hazard recognition and injury prevention for materials handling operations

  • PPE selection and transportation safety implementation

  • Professional materials handling program management and training delivery abilities

Training Design Methodology

ADDIE Training Design Methodology

Targeted Audience

  • Warehouse Workers handling materials daily

  • Manufacturing Personnel moving materials and products

  • Shipping and Receiving Staff managing material flow

  • Forklift Operators transporting materials

  • Supervisors overseeing materials handling operations

  • Safety Officers managing materials handling programs

  • Facility Managers optimizing storage systems

  • Training Coordinators developing materials handling curricula

Why Choose This Course

  • Essential materials handling safety and ergonomic competency

  • Comprehensive manual and mechanical handling training

  • Professional storage system design and management expertise

  • Industry-recognized injury prevention and safety protocols

  • Practical operational efficiency and cost-effectiveness implementation

Note

Note: This course outline, including specific topics, modules, and duration, is subject to change and also can be customized based on the specific needs and requirements of the client.

Course Outline

1. Materials Handling Fundamentals and Ergonomic Principles

  • Materials Handling principles including (efficiency, safety, ergonomics, cost-effectiveness, productivity optimization)

  • Ergonomic Hazards including (lifting injuries, repetitive strain, awkward postures, forceful exertions, contact stress)

  • Injury Statistics including (back injuries, musculoskeletal disorders, severity rates, cost impact, prevention benefits)

  • Regulatory Framework including (OSHA 29 CFR 1910.176, NIOSH guidelines, ergonomic standards, safety requirements)


2. Manual Lifting Techniques and NIOSH Guidelines

  • NIOSH Lifting Equation including (recommended weight limits, lifting index calculation, multiplier factors, assessment criteria)

  • Safe Lifting Techniques including (proper body mechanics, lifting zones, team lifting, load assessment)

  • Lifting Procedures including (approach methods, grip techniques, lifting path, load placement, recovery positioning)

  • Risk Factors including (weight limits, frequency rates, lifting height, horizontal distance, asymmetric lifts)


3. Mechanical Handling Equipment and Safety

  • Material Handling Equipment including (forklifts, pallet jacks, conveyors, hoists, cranes, automated systems)

  • Equipment Operation including (pre-operational inspection, safe operating procedures, load capacity, stability factors)

  • Safety Protocols including (operator training, maintenance requirements, traffic management, Lockout/Tagout (LOTO))

  • Load Management including (weight distribution, center of gravity, securing methods, transport stability)


4. Storage Systems and Organization

  • Storage Methods including (rack systems, shelving, block stacking, bulk storage, specialized storage)

  • Storage Design including (ANSI MH16.1 requirements, load capacity, structural integrity, aisle widths, clearances)

  • Material Organization including (inventory systems, location identification, rotation procedures, accessibility design)

  • Storage Safety including (load limits, stacking procedures, stability requirements, inspection protocols)


5. Hazard Recognition and Personal Protection

  • Material Hazards including (hazardous materials, sharp objects, unstable loads, chemical exposure, temperature extremes)

  • Environmental Hazards including (slippery surfaces, uneven floors, lighting conditions, traffic areas, confined spaces)

  • PPE Requirements including (safety footwear, gloves, hard hats, high-visibility clothing, respiratory protection)

  • Injury Prevention including (situational awareness, fatigue management, proper techniques, team communication)


6. Transportation Safety and Traffic Management

  • Material Transport including (route planning, load securing, vehicle operation, pedestrian safety, traffic control)

  • Workplace Traffic including (vehicle separation, speed limits, intersection procedures, loading dock safety)

  • Loading and Unloading including (dock procedures, equipment positioning, communication protocols, fall protection)

  • Documentation including (weight certificates, handling instructions, Safety Data Sheets (SDS), inspection records)

Why Choose This Course?

  • Essential materials handling safety and ergonomic competency

  • Comprehensive manual and mechanical handling training

  • Professional storage system design and management expertise

  • Industry-recognized injury prevention and safety protocols

  • Practical operational efficiency and cost-effectiveness implementation

Note: This course outline, including specific topics, modules, and duration, is subject to change and also can be customized based on the specific needs and requirements of the client.

Practical Assessment

  • Manual lifting demonstration including (proper techniques, body mechanics, team lifting, load assessment)

  • Equipment operation exercise including (pre-inspection, safe operation, load handling, maintenance procedures)

  • Storage procedures practice including (stacking techniques, load limits, organization methods, safety protocols)

  • Hazard recognition exercise including (risk identification, PPE selection, injury prevention, safety planning)

Course Overview

This comprehensive Materials Handling and Storage Training course provides participants with essential knowledge and practical skills required for safe handling, storage, and transportation of materials in warehouse, manufacturing, and industrial environments. The course covers fundamental materials handling principles along with hands-on techniques for lifting procedures, storage system management, and injury prevention strategies.


Participants will learn to apply OSHA 29 CFR 1910.176 Handling and Storage of Materials, NIOSH Lifting Guidelines, ANSI MH16.1 Specification for the Design, Testing and Utilization of Industrial Steel Storage Racks, NFPA 230 Standard for the Fire Protection of Storage, and ISO 11228 Ergonomics Manual Handling to ensure comprehensive materials handling safety and regulatory compliance. This course combines theoretical materials handling concepts with practical hands-on training and real-world application scenarios to ensure participants gain valuable skills applicable to their workplace environment while emphasizing injury prevention and operational efficiency.

Key Learning Objectives

  • Understand materials handling fundamentals and ergonomic principles

  • Implement effective manual lifting techniques and NIOSH Lifting Guidelines

  • Apply comprehensive mechanical handling equipment operation and safety procedures

  • Execute proper storage system design and material organization protocols

  • Develop effective hazard recognition and injury prevention capabilities

  • Apply appropriate Personal Protective Equipment (PPE) and safety equipment usage

  • Implement material transport and traffic safety procedures

  • Apply quality assurance and training verification for materials handling programs

Knowledge Assessment

  • Materials handling theory evaluations including (OSHA requirements, NIOSH guidelines, ergonomic principles)

  • Lifting technique assessments including (proper mechanics, NIOSH Equation application, risk factor evaluation)

  • Equipment operation testing including (safety procedures, load management, maintenance requirements, traffic protocols)

  • Storage system evaluations including (ANSI MH16.1 standards, design requirements, safety protocols, organization methods)

Targeted Audience

  • Warehouse Workers handling materials daily

  • Manufacturing Personnel moving materials and products

  • Shipping and Receiving Staff managing material flow

  • Forklift Operators transporting materials

  • Supervisors overseeing materials handling operations

  • Safety Officers managing materials handling programs

  • Facility Managers optimizing storage systems

  • Training Coordinators developing materials handling curricula

Main Service Location

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