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IADC - Forklift Safety Operation Training Course

Comprehensive Forklift Operator training aligned with ISO 3691, OSHA 1910.178, and ANSI B56.1

Main Service Location

Course Title

IADC - Forklift Safety Operation

Course Duration

1 Day

Training Delivery Method

Classroom (Instructor-Led)

Assessment Criteria

Practical Assessment and Knowledge Assessment

Service Category

Training, Assessment, and Certification Services

Service Coverage

In Tamkene Training Center or On-Site: Covering Saudi Arabia (Dammam - Khobar - Dhahran - Jubail - Riyadh - Jeddah - Tabuk - Madinah - NEOM - Qassim - Makkah - Any City in Saudi Arabia) - MENA Region

Course Average Passing Rate

98%

Post Training Reporting 

Post Training Report + Candidate(s) Training Evaluation Forms

Certificate of Successful Completion

Certification is provided upon successful completion. The certificate can be verified through a QR-Code system.

Certification Provider

IADC - USA

Certificate Validity

2 Years

Instructors Languages

English / Arabic / Urdu / Hindi

Interactive Learning Methods

2 Years

Training Services Design Methodology

ADDIE Training Design Methodology

ADDIE Training Services Design Methodology (1).png

Course Outline

1. Introduction to Forklift Operations

1.1 Forklift Types and Classifications
  • Overview of forklift categories including (counterbalance forklifts, reach trucks, order pickers)

  • Specialized equipment types including (side loaders, rough terrain forklifts, pallet jacks)

  • Powertrain variations including (electric, diesel, LPG, and hybrid systems)

  • Attachments and accessories including (extension forks, rotators, clamps, and specialized grips)


1.2 Forklift Components and Functions
  • Main structural components including (mast, forks, carriage, overhead guard)

  • Control systems including (hydraulic controls, steering mechanisms, braking systems)

  • Operational mechanisms including (lift/lower, tilt, side-shift functions)

  • Safety devices including (warning lights, horns, reverse alarms, and stability systems)


2. Pre-Operational Procedures

2.1 Equipment Inspection
  • Daily inspection protocols including (visual checks, functional tests, documentation requirements)

  • Critical safety components including (forks, chains, hydraulic systems, tires)

  • Powertrain inspection including (battery/fuel levels, fluid checks, mechanical connections)

  • Documentation requirements including (inspection logs, maintenance records, and certification verification)


2.2 Operational Area Assessment
  • Workspace evaluation including (aisle widths, clearance heights, floor conditions)

  • Traffic pattern analysis including (pedestrian areas, crossing points, blind corners)

  • Surface conditions including (slopes, transitions, loading docks, and ramps)

  • Environmental considerations including (lighting conditions, noise levels, and ventilation factors)


3. Load Calculations and Technical Considerations

3.1 Load Weight Determination
  • Direct measurement techniques including (scale usage, load markings interpretation)

  • Standard weight calculations including (volume × density formulas, pallet weight tables)

  • Center of gravity determination including (balanced loads, uneven weight distribution)

  • Maximum capacity assessment including (consulting load charts, derating factors)


3.2 Load Capacity Calculations
  • Load center distance effects including (horizontal load center calculations, capacity reduction factors)

  • Stability triangle principles including (counterbalance calculations, tipping point determination)

  • Elevation capacity adjustments including (capacity reduction with height, mast extension factors)

  • Attachment effects including (derating calculations for various attachments, and load moment considerations)


4. Safe Operation Practices

4.1 Operational Controls and Techniques
  • Control familiarization including (function identification, response characteristics)

  • Proper operating posture including (seating position, visibility maintenance, ergonomic considerations)

  • Starting and stopping procedures including (safe mounting/dismounting, parking procedures)

  • Speed management including (appropriate speed selection, braking techniques, and cornering principles)


4.2 Communication and Workplace Protocols
  • Standard signals according to industry practices including (directional signals, warning signals)

  • Verbal communication protocols including (standardized terminology, clarity techniques)

  • Visual awareness practices including (load visibility, path clearance verification)

  • Pedestrian interaction including (right-of-way rules, horn usage, and proximity management)


5. Load Handling Techniques

5.1 Load Assessment and Preparation
  • Load characteristics evaluation including (weight distribution, stability, stacking configuration)

  • Fork positioning including (proper spacing, insertion depth, load balancing)

  • Load stability considerations including (secure stacking, wrapping requirements)

  • Special load requirements including (fragile materials, hazardous contents, and oversized items)


5.2 Basic Maneuvering Techniques
  • Forward and reverse travel including (proper positioning, visibility maintenance)

  • Turning techniques including (swing radius awareness, pivot point understanding)

  • Maneuvering in restricted areas including (aisle navigation, clearance assessment)

  • Ramp and incline operation including (approach techniques, grade management, and load positioning)


5.3 Advanced Load Handling
  • Stacking and unstacking including (proper approach, vertical alignment, precision placement)

  • High-level racking including (vertical guidance, load clearance considerations)

  • Double-deep racking including (extended reach techniques, alignment methods)

  • Special load handling including (long loads, awkward shapes, and sensitive materials)


6. Operational Safety

6.1 Hazard Identification and Risk Assessment
  • Common operational hazards including (tip-overs, collisions, falling loads)

  • Risk assessment methodology including (hazard recognition, severity evaluation, control measures)

  • Pedestrian safety including (separation systems, crossing points, visibility enhancements)

  • Critical decision-making including (operation refusal criteria, alternative methods, and contingency planning)


6.2 Accident Prevention
  • Human factors including (fatigue management, situational awareness, attention maintenance)

  • Environmental considerations including (adverse conditions, workspace changes, operational adaptations)

  • Near-miss reporting including (documentation procedures, corrective actions, lessons learned)

  • Safety culture development including (peer observation, positive reinforcement, and continuous improvement)


7. HSE in Forklift Operations

  • Personal protective equipment including (safety footwear, high-visibility clothing, gloves)

  • Battery/fuel handling safety including (charging procedures, spill prevention, ventilation)

  • Emergency response including (equipment malfunction, load drops, vehicle tipping)

  • Environmental protection including (emissions management, fluid leaks, and waste handling)


8. Quality Assurance in Material Handling

  • Procedural compliance including (standard operating procedures, work instructions)

  • Product integrity including (damage prevention, proper handling techniques)

  • Inventory accuracy including (proper placement, location management)

  • Continuous improvement including (efficiency techniques, safety enhancements, and best practice implementation)


9. Maintenance Awareness

  • Operator-level maintenance including (daily checks, cleaning, minor adjustments)

  • Common operational issues including (control response, unusual noises, operational anomalies)

  • Reporting procedures including (defect documentation, communication protocols)

  • Service coordination including (scheduled maintenance awareness, condition monitoring, and component lifecycle)


10. Case Studies & Group Discussions

  • Regional case studies from Middle East operations including (warehouse operations, manufacturing facilities)

  • Incident analysis including (tip-over scenarios, collision events, load handling failures)

  • Problem-solving exercises including (operational challenges, decision-making scenarios)

  • Best practice sharing including (efficiency techniques, safety enhancements, and operational improvements)

  • The importance of proper training in preventing forklift-related incidents

Targeted Audience

  • Warehouse and logistics operations personnel

  • Manufacturing and distribution center staff

  • Any personnel requiring the course

Knowledge Assessment

  • Technical quizzes including (component identification, safety systems, operational parameters)

  • Calculation exercises including (load weight determination, capacity verification, stability assessment)

  • Operational scenario analysis including (decision-making exercises, procedural evaluations)

  • Hazard recognition including (scenario analysis, risk evaluation, control identification)

Key Learning Objectives

  • Master forklift components, capabilities, and operational limitations

  • Implement proper pre-operational inspections and safety checks

  • Calculate load weights, centers of gravity, and load capacity limits

  • Execute safe material handling operations in compliance with industry standards

  • Apply effective communication protocols and workplace signals

  • Recognize and mitigate potential hazards in forklift operations

  • Perform proper operational procedures for various load types

  • Demonstrate proficiency in actual forklift operations under supervision

  • Develop critical thinking skills for complex material handling scenarios

Course Overview

This Forklift Operation Training Course is designed to equip participants with the knowledge and skills necessary to safely and efficiently operate powered industrial trucks (PIT) in various industrial settings. Aligned with OSHA 29 CFR 1910.178 standards and industry best practices, the program covers essential topics such as forklift types, components, inspection procedures, safe load handling, and travel rules.


Through a combination of theoretical instruction, practical demonstrations, and hands-on exercises, participants will gain expertise in hazard identification, load dynamics, and emergency response procedures. This course ensures operators are competent in minimizing risks, maintaining equipment, and adhering to regulatory requirements for safe forklift operations.

Practical Assessment

  • Pre-operational inspection including (systematic equipment checks, documentation completion)

  • Basic maneuvers including (forward/reverse operation, turning, stopping)

  • Load handling demonstration including (picking, transporting, stacking operations)

  • Complex scenarios including (restricted space operation, ramp handling, and precision placement)

Why Choose This Course?

  • Comprehensive coverage of forklift operations from fundamentals to advanced techniques

  • Alignment with ISO 3691, OSHA 1910.178, and ANSI B56.1 standards and international best practices

  • Strong focus on practical skills and technical calculations

  • Balanced combination of theoretical knowledge and hands-on experience

  • Real-world case studies based on regional warehouse and industrial applications

  • Development of essential operational and decision-making skills

  • Emphasis on hazard recognition and risk management

  • Practical assessment ensuring competency development

Note: This course outline, including specific topics, modules, and duration, can be customized based on the specific needs and requirements of the client.

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