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Manual Handling Training Course

Comprehensive Manual Handling Training Course aligned with OSHA General Duty Clause, NIOSH Lifting Guidelines, and HSE Manual Handling Regulations standards.

Course Title

Manual Handling

Course Duration

1 Day

Competency Assessment Criteria

Practical Assessment and Knowledge Assessment

Training Delivery Method

Classroom (Instructor-Led) or Online (Instructor-Led)

Service Coverage

In Tamkene Training Center or On-Site: Covering Saudi Arabia (Dammam - Khobar - Dhahran - Jubail - Riyadh - Jeddah - Tabuk - Madinah - NEOM - Qassim - Makkah - Any City in Saudi Arabia) - MENA Region

Course Average Passing Rate

98%

Post Training Reporting 

Post Training Report + Candidate(s) Training Evaluation Forms

Certificate of Successful Completion

Certification is provided upon successful completion. The certificate can be verified through a QR-Code system.

Certification Provider

Tamkene Saudi Training Center - Approved by TVTC (Technical and Vocational Training Corporation)

Certificate Validity

2 Years (Extendable with additional training hours)

Instructors Languages

English / Arabic / Urdu / Hindi

Training Services Design Methodology

ADDIE Training Design Methodology

ADDIE Training Services Design Methodology (1).png

Course Overview

This intensive Manual Handling Training Course provides participants with essential knowledge and practical skills required for safe manual handling operations in workplace environments. The course delivers concentrated learning focused on proper lifting techniques, ergonomic principles, and injury prevention strategies in accordance with OSHA General Duty Clause workplace safety requirements, NIOSH Lifting Guidelines for manual material handling, and HSE Manual Handling Regulations for comprehensive workplace safety.


Participants will gain hands-on experience in safe lifting techniques, risk assessment procedures, workplace ergonomics, and injury prevention through interactive exercises and practical handling scenarios. This intensive format combines theoretical foundations with practical applications, ensuring participants develop immediately applicable skills for manual handling safety while maintaining focus on musculoskeletal injury prevention and workplace ergonomics.

Key Learning Objectives

  • Master fundamental manual handling principles and safe lifting techniques

  • Perform effective risk assessment and workplace evaluation procedures

  • Execute proper body mechanics and ergonomic handling methods

  • Apply injury prevention strategies and early intervention techniques

  • Develop workplace modification and control measure implementation

  • Implement effective team lifting and coordination procedures

  • Establish personal fitness and conditioning awareness

  • Create safe work practices and hazard recognition capabilities

Group Exercises

  • Risk assessment procedures including (evaluation methods, hazard identification, and control measures)

  • Lifting techniques including (body mechanics, safety procedures, and injury prevention)

  • Workplace evaluation including (ergonomic assessment, modification recommendations, and improvement planning)

  • Safety procedures including (hazard recognition, control implementation, and injury prevention)

Knowledge Assessment

  • Multiple-choice questions including (manual handling techniques, risk factors, and injury prevention)

  • Risk assessment exercises including (workplace evaluation, hazard identification, and control selection)

  • Technique demonstration including (lifting methods, body mechanics, and safety procedures)

  • Regulatory compliance including (OSHA requirements, NIOSH guidelines, and HSE standards)

Course Outline

1. Manual Handling Fundamentals and Injury Prevention

  • Manual handling definition including (lifting, carrying, pushing, pulling, and lowering activities)

  • OSHA General Duty Clause requirements including (workplace safety, hazard recognition, and injury prevention)

  • Injury statistics including (musculoskeletal disorders, work-related injuries, and cost impacts)

  • NIOSH injury prevention including (risk factors, intervention strategies, and workplace modifications)


2. Anatomy and Physiology of Manual Handling

  • Musculoskeletal system including (spine anatomy, muscle function, and joint biomechanics)

  • HSE anatomical considerations including (body mechanics, physical limitations, and individual factors)

  • Common injuries including (back injuries, muscle strains, and repetitive strain disorders)

  • NIOSH physiological factors including (strength capabilities, endurance limitations, and age considerations)


3. Risk Assessment and Workplace Evaluation

  • NIOSH Lifting Guidelines including (lifting equation, weight limits, and risk assessment)

  • Risk factors including (load characteristics, workplace conditions, and individual capabilities)

  • HSE risk evaluation including (systematic assessment, hazard identification, and control prioritization)

  • Assessment tools including (lifting calculators, ergonomic checklists, and evaluation criteria)


4. Safe Lifting Techniques and Body Mechanics

  • NIOSH lifting principles including (proper posture, load positioning, and movement techniques)

  • Lifting techniques including (squat lifting, power lifting, and team lifting methods)

  • HSE safe techniques including (grip methods, body alignment, and movement coordination)

  • Common mistakes including (improper posture, awkward positions, and unsafe practices)


5. Ergonomic Principles and Workplace Design

  • Ergonomic fundamentals including (workspace design, equipment selection, and task modification)

  • OSHA ergonomics including (workplace assessment, hazard reduction, and control measures)

  • NIOSH workplace design including (lifting zones, reach distances, and work surface heights)

  • Equipment solutions including (mechanical aids, lifting devices, and ergonomic tools)


6. Team Lifting and Communication

  • HSE team lifting including (coordination procedures, communication protocols, and role assignments)

  • Communication techniques including (verbal cues, signal systems, and coordination methods)

  • NIOSH team considerations including (load sharing, synchronized movement, and safety protocols)

  • Planning procedures including (task assessment, team selection, and execution coordination)


7. Personal Fitness and Conditioning

  • Physical conditioning including (strength building, flexibility training, and cardiovascular fitness)

  • OSHA fitness considerations including (medical limitations, accommodation procedures, and health monitoring)

  • Pre-work preparation including (warm-up exercises, stretching routines, and readiness assessment)

  • HSE health factors including (fatigue management, stress reduction, and wellness programs)


8. Workplace Controls and Injury Management

  • Control measures including (engineering controls, administrative controls, and personal protection)

  • NIOSH control hierarchy including (elimination, substitution, and engineering solutions)

  • HSE workplace modifications including (layout changes, equipment improvements, and process adjustments)

  • Early intervention including (injury recognition, first aid response, and medical referral)

Practical Assessment

  • Lifting demonstrations including (proper techniques, body positioning, and safety compliance)

  • Risk assessment including (workplace evaluation, hazard identification, and control recommendation)

  • Team lifting including (coordination procedures, communication skills, and safety protocols)

  • Workplace modification including (ergonomic assessment, solution development, and implementation planning)

Gained Core Technical Skills

  • Fundamental manual handling and safe lifting technique capability

  • Comprehensive risk assessment and workplace evaluation proficiency

  • Effective ergonomic principles and workplace design implementation

  • Professional injury prevention and early intervention skills

  • Team lifting coordination and communication expertise

  • Personal fitness and conditioning awareness for manual handling

  • Workplace control and safety modification implementation

Training Design Methodology

ADDIE Training Design Methodology

Targeted Audience

  • Employees involved in manual handling activities

  • Warehouse and logistics personnel

  • Healthcare workers and patient care staff

  • Manufacturing and production workers

  • Construction and maintenance personnel

  • Supervisors and team leaders

  • Safety coordinators and ergonomics specialists

  • OSHA workplace safety participants

Why Choose This Course

  • Essential Manual Handling Safety Training

  • NIOSH Guidelines Implementation

  • Comprehensive Injury Prevention Focus

  • Expert Ergonomics Instruction

  • Practical Workplace Application

Note

Note: This course outline, including specific topics, modules, and duration, is subject to change and also can be customized based on the specific needs and requirements of the client.

Course Outline

1. Manual Handling Fundamentals and Injury Prevention

  • Manual handling definition including (lifting, carrying, pushing, pulling, and lowering activities)

  • OSHA General Duty Clause requirements including (workplace safety, hazard recognition, and injury prevention)

  • Injury statistics including (musculoskeletal disorders, work-related injuries, and cost impacts)

  • NIOSH injury prevention including (risk factors, intervention strategies, and workplace modifications)


2. Anatomy and Physiology of Manual Handling

  • Musculoskeletal system including (spine anatomy, muscle function, and joint biomechanics)

  • HSE anatomical considerations including (body mechanics, physical limitations, and individual factors)

  • Common injuries including (back injuries, muscle strains, and repetitive strain disorders)

  • NIOSH physiological factors including (strength capabilities, endurance limitations, and age considerations)


3. Risk Assessment and Workplace Evaluation

  • NIOSH Lifting Guidelines including (lifting equation, weight limits, and risk assessment)

  • Risk factors including (load characteristics, workplace conditions, and individual capabilities)

  • HSE risk evaluation including (systematic assessment, hazard identification, and control prioritization)

  • Assessment tools including (lifting calculators, ergonomic checklists, and evaluation criteria)


4. Safe Lifting Techniques and Body Mechanics

  • NIOSH lifting principles including (proper posture, load positioning, and movement techniques)

  • Lifting techniques including (squat lifting, power lifting, and team lifting methods)

  • HSE safe techniques including (grip methods, body alignment, and movement coordination)

  • Common mistakes including (improper posture, awkward positions, and unsafe practices)


5. Ergonomic Principles and Workplace Design

  • Ergonomic fundamentals including (workspace design, equipment selection, and task modification)

  • OSHA ergonomics including (workplace assessment, hazard reduction, and control measures)

  • NIOSH workplace design including (lifting zones, reach distances, and work surface heights)

  • Equipment solutions including (mechanical aids, lifting devices, and ergonomic tools)


6. Team Lifting and Communication

  • HSE team lifting including (coordination procedures, communication protocols, and role assignments)

  • Communication techniques including (verbal cues, signal systems, and coordination methods)

  • NIOSH team considerations including (load sharing, synchronized movement, and safety protocols)

  • Planning procedures including (task assessment, team selection, and execution coordination)


7. Personal Fitness and Conditioning

  • Physical conditioning including (strength building, flexibility training, and cardiovascular fitness)

  • OSHA fitness considerations including (medical limitations, accommodation procedures, and health monitoring)

  • Pre-work preparation including (warm-up exercises, stretching routines, and readiness assessment)

  • HSE health factors including (fatigue management, stress reduction, and wellness programs)


8. Workplace Controls and Injury Management

  • Control measures including (engineering controls, administrative controls, and personal protection)

  • NIOSH control hierarchy including (elimination, substitution, and engineering solutions)

  • HSE workplace modifications including (layout changes, equipment improvements, and process adjustments)

  • Early intervention including (injury recognition, first aid response, and medical referral)

Why Choose This Course?

  • Essential Manual Handling Safety Training

  • NIOSH Guidelines Implementation

  • Comprehensive Injury Prevention Focus

  • Expert Ergonomics Instruction

  • Practical Workplace Application

Note: This course outline, including specific topics, modules, and duration, is subject to change and also can be customized based on the specific needs and requirements of the client.

Practical Assessment

  • Lifting demonstrations including (proper techniques, body positioning, and safety compliance)

  • Risk assessment including (workplace evaluation, hazard identification, and control recommendation)

  • Team lifting including (coordination procedures, communication skills, and safety protocols)

  • Workplace modification including (ergonomic assessment, solution development, and implementation planning)

Course Overview

This intensive Manual Handling Training Course provides participants with essential knowledge and practical skills required for safe manual handling operations in workplace environments. The course delivers concentrated learning focused on proper lifting techniques, ergonomic principles, and injury prevention strategies in accordance with OSHA General Duty Clause workplace safety requirements, NIOSH Lifting Guidelines for manual material handling, and HSE Manual Handling Regulations for comprehensive workplace safety.


Participants will gain hands-on experience in safe lifting techniques, risk assessment procedures, workplace ergonomics, and injury prevention through interactive exercises and practical handling scenarios. This intensive format combines theoretical foundations with practical applications, ensuring participants develop immediately applicable skills for manual handling safety while maintaining focus on musculoskeletal injury prevention and workplace ergonomics.

Key Learning Objectives

  • Master fundamental manual handling principles and safe lifting techniques

  • Perform effective risk assessment and workplace evaluation procedures

  • Execute proper body mechanics and ergonomic handling methods

  • Apply injury prevention strategies and early intervention techniques

  • Develop workplace modification and control measure implementation

  • Implement effective team lifting and coordination procedures

  • Establish personal fitness and conditioning awareness

  • Create safe work practices and hazard recognition capabilities

Knowledge Assessment

  • Multiple-choice questions including (manual handling techniques, risk factors, and injury prevention)

  • Risk assessment exercises including (workplace evaluation, hazard identification, and control selection)

  • Technique demonstration including (lifting methods, body mechanics, and safety procedures)

  • Regulatory compliance including (OSHA requirements, NIOSH guidelines, and HSE standards)

Targeted Audience

  • Employees involved in manual handling activities

  • Warehouse and logistics personnel

  • Healthcare workers and patient care staff

  • Manufacturing and production workers

  • Construction and maintenance personnel

  • Supervisors and team leaders

  • Safety coordinators and ergonomics specialists

  • OSHA workplace safety participants

Main Service Location

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