Process Safety Management (PSM) Training Course
Process Safety Management (PSM) Training aligned with OSHA 29 CFR 1910.119, API RP 75, and CCPS Guidelines standards.
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Course Title
Process Safety Management (PSM)
Course Duration
1 Day
Competency Assessment Criteria
Practical Assessment and knowledge Assessment
Training Delivery Method
Classroom (Instructor-Led) or Online (Instructor-Led)
Service Coverage
In Tamkene Training Center or On-Site: Covering Saudi Arabia (Dammam - Khobar - Dhahran - Jubail - Riyadh - Jeddah - Tabuk - Madinah - NEOM - Qassim - Makkah - Any City in Saudi Arabia) - MENA Region
Course Average Passing Rate
98%
Post Training Reporting
Post Training Report + Candidate(s) Training Evaluation Forms
Certificate of Successful Completion
Certification is provided upon successful completion. The certificate can be verified through a QR-Code system.
Certification Provider
Tamkene Saudi Training Center - Approved by TVTC (Technical and Vocational Training Corporation)
Certificate Validity
2 Years (Extendable with additional training hours)
Instructors Languages
English / Arabic / Urdu / Hindi
Training Services Design Methodology
ADDIE Training Design Methodology
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Course Overview
This comprehensive Process Safety Management (PSM) Training course provides participants with essential knowledge and practical skills required for understanding and implementing process safety management systems in chemical processing and industrial facilities. The course covers fundamental PSM principles along with hands-on techniques for process hazard analysis, safety management systems, and regulatory compliance procedures.
Participants will learn to apply OSHA 29 CFR 1910.119 Process Safety Management of Highly Hazardous Chemicals, API RP 75 Management of Process Hazards, CCPS Guidelines for Process Safety Management, EPA Risk Management Program (RMP), and ANSI/API Standard 2510 Design and Construction of LPG Installations to ensure comprehensive process safety and regulatory compliance. This course combines theoretical PSM concepts with practical hands-on training and real-world application scenarios to ensure participants gain valuable skills applicable to their operational environment while emphasizing catastrophic event prevention and process safety culture.
Key Learning Objectives
Understand Process Safety Management (PSM) fundamentals and regulatory requirements
Implement effective Process Hazard Analysis (PHA) and risk assessment methodologies
Apply comprehensive Management of Change (MOC) procedures for process modifications
Execute proper process safety information management and documentation procedures
Develop effective emergency planning and response capabilities for process incidents
Apply appropriate Mechanical Integrity and equipment safety programs
Implement contractor safety management and training verification procedures
Apply incident investigation and continuous improvement methodologies for process safety
Group Exercises
Process safety assessments including (hazard identification, risk evaluation, safeguard analysis, improvement recommendations)
MOC documentation including (change requests, safety analysis, technical review, approval procedures)
Emergency procedures including (response plans, evacuation protocols, communication requirements, recovery strategies)
Training programs including (competency requirements, curriculum development, verification methods, documentation standards)
Knowledge Assessment
PSM theory evaluations including (OSHA 29 CFR 1910.119 requirements, API RP 75 guidelines, process safety principles)
PHA methodology assessments including (HAZOP techniques, risk assessment, hazard identification, safeguard evaluation)
MOC procedure testing including (change management, technical review, documentation requirements, safety analysis)
Emergency response exercises including (incident response, evacuation procedures, communication protocols, business continuity)
Course Outline
1. Process Safety Management Fundamentals and Regulatory Framework
PSM Principles including (process safety culture, risk management, systematic approach, continuous improvement)
OSHA 29 CFR 1910.119 requirements including (14 PSM elements, covered processes, threshold quantities, compliance obligations)
Catastrophic Events including (process accidents, chemical releases, fires, explosions, environmental impact)
Process Safety Culture including (leadership commitment, employee participation, safety values, learning organization)
2. Process Safety Information and Documentation
Process Safety Information including (chemical hazards, technology information, equipment design, safety systems)
Chemical Information including (toxicity data, permissible exposure limits, physical data, reactivity data, corrosivity data)
Technology Information including (process chemistry, maximum intended inventory, safe operating limits, consequences of deviation)
Equipment Information including (materials of construction, piping and instrumentation diagrams, electrical classification, relief system design)
3. Process Hazard Analysis and Risk Assessment
Process Hazard Analysis (PHA) including (HAZOP methodology, What-If Analysis, Fault Tree Analysis, FMEA techniques)
PHA Team including (team composition, expertise requirements, facilitator qualifications, documentation responsibilities)
Hazard Identification including (process deviations, equipment failures, human errors, external events)
Risk Assessment including (consequence analysis, likelihood determination, risk ranking, safeguard evaluation)
4. Management of Change and Process Modifications
Management of Change (MOC) including (change classification, technical review, authorization procedures, implementation protocols)
Change Categories including (permanent changes, temporary changes, emergency repairs, replacement in kind)
Technical Review including (process safety impact, PHA updates, safety system modifications, training requirements)
Documentation Requirements including (change justification, safety analysis, approval records, completion verification)
5. Emergency Planning and Process Incident Response
Emergency Action Plans including (process emergency scenarios, response procedures, evacuation plans, communication protocols)
Process Incidents including (chemical releases, fires, explosions, equipment failures, loss of containment)
Emergency Response including (immediate actions, emergency shutdown, evacuation procedures, external coordination)
Business Continuity including (operational recovery, damage assessment, process restart, lessons learned)
6. Mechanical Integrity and Contractor Safety Management
Mechanical Integrity including (equipment inspections, testing procedures, maintenance programs, deficiency correction)
Quality Assurance including (equipment installation, maintenance procedures, inspection protocols, documentation standards)
Contractor Safety including (contractor selection, safety performance evaluation, training verification, work coordination)
Training Programs including (initial training, refresher training, competency verification, documentation requirements)
Practical Assessment
PHA workshop simulation including (HAZOP facilitation, hazard identification, risk evaluation, recommendation development)
MOC procedure practice including (change evaluation, safety analysis, documentation completion, approval processes)
Process safety information review including (documentation assessment, data verification, information management)
Emergency response planning including (scenario development, response procedures, coordination protocols, recovery planning)
Gained Core Technical Skills
Comprehensive Process Safety Management (PSM) system understanding and implementation capabilities
Process Hazard Analysis (PHA) methodology and facilitation proficiency
Management of Change (MOC) procedure implementation and documentation expertise
Process safety information management and documentation competency
Regulatory compliance with OSHA, API RP 75, and CCPS process safety standards
Emergency planning and process incident response coordination abilities
Mechanical Integrity and contractor safety management implementation
Professional process safety culture development and continuous improvement
Training Design Methodology
ADDIE Training Design Methodology
Targeted Audience
Process Engineers working in chemical facilities
Plant Operators running process equipment
Maintenance Personnel servicing process systems
Safety Officers managing process safety programs
Plant Managers overseeing chemical operations
Engineering Supervisors designing process systems
Quality Assurance Personnel ensuring process compliance
Technical Personnel involved in process safety management
Why Choose This Course
Essential process safety competency development
Comprehensive regulatory compliance training
Professional PHA and risk assessment expertise
Industry-recognized process safety management skills
Practical catastrophic event prevention implementation
Note
Note: This course outline, including specific topics, modules, and duration, is subject to change and also can be customized based on the specific needs and requirements of the client.
Course Outline
1. Process Safety Management Fundamentals and Regulatory Framework
PSM Principles including (process safety culture, risk management, systematic approach, continuous improvement)
OSHA 29 CFR 1910.119 requirements including (14 PSM elements, covered processes, threshold quantities, compliance obligations)
Catastrophic Events including (process accidents, chemical releases, fires, explosions, environmental impact)
Process Safety Culture including (leadership commitment, employee participation, safety values, learning organization)
2. Process Safety Information and Documentation
Process Safety Information including (chemical hazards, technology information, equipment design, safety systems)
Chemical Information including (toxicity data, permissible exposure limits, physical data, reactivity data, corrosivity data)
Technology Information including (process chemistry, maximum intended inventory, safe operating limits, consequences of deviation)
Equipment Information including (materials of construction, piping and instrumentation diagrams, electrical classification, relief system design)
3. Process Hazard Analysis and Risk Assessment
Process Hazard Analysis (PHA) including (HAZOP methodology, What-If Analysis, Fault Tree Analysis, FMEA techniques)
PHA Team including (team composition, expertise requirements, facilitator qualifications, documentation responsibilities)
Hazard Identification including (process deviations, equipment failures, human errors, external events)
Risk Assessment including (consequence analysis, likelihood determination, risk ranking, safeguard evaluation)
4. Management of Change and Process Modifications
Management of Change (MOC) including (change classification, technical review, authorization procedures, implementation protocols)
Change Categories including (permanent changes, temporary changes, emergency repairs, replacement in kind)
Technical Review including (process safety impact, PHA updates, safety system modifications, training requirements)
Documentation Requirements including (change justification, safety analysis, approval records, completion verification)
5. Emergency Planning and Process Incident Response
Emergency Action Plans including (process emergency scenarios, response procedures, evacuation plans, communication protocols)
Process Incidents including (chemical releases, fires, explosions, equipment failures, loss of containment)
Emergency Response including (immediate actions, emergency shutdown, evacuation procedures, external coordination)
Business Continuity including (operational recovery, damage assessment, process restart, lessons learned)
6. Mechanical Integrity and Contractor Safety Management
Mechanical Integrity including (equipment inspections, testing procedures, maintenance programs, deficiency correction)
Quality Assurance including (equipment installation, maintenance procedures, inspection protocols, documentation standards)
Contractor Safety including (contractor selection, safety performance evaluation, training verification, work coordination)
Training Programs including (initial training, refresher training, competency verification, documentation requirements)
Why Choose This Course?
Essential process safety competency development
Comprehensive regulatory compliance training
Professional PHA and risk assessment expertise
Industry-recognized process safety management skills
Practical catastrophic event prevention implementation
Note: This course outline, including specific topics, modules, and duration, is subject to change and also can be customized based on the specific needs and requirements of the client.
Practical Assessment
PHA workshop simulation including (HAZOP facilitation, hazard identification, risk evaluation, recommendation development)
MOC procedure practice including (change evaluation, safety analysis, documentation completion, approval processes)
Process safety information review including (documentation assessment, data verification, information management)
Emergency response planning including (scenario development, response procedures, coordination protocols, recovery planning)
Course Overview
This comprehensive Process Safety Management (PSM) Training course provides participants with essential knowledge and practical skills required for understanding and implementing process safety management systems in chemical processing and industrial facilities. The course covers fundamental PSM principles along with hands-on techniques for process hazard analysis, safety management systems, and regulatory compliance procedures.
Participants will learn to apply OSHA 29 CFR 1910.119 Process Safety Management of Highly Hazardous Chemicals, API RP 75 Management of Process Hazards, CCPS Guidelines for Process Safety Management, EPA Risk Management Program (RMP), and ANSI/API Standard 2510 Design and Construction of LPG Installations to ensure comprehensive process safety and regulatory compliance. This course combines theoretical PSM concepts with practical hands-on training and real-world application scenarios to ensure participants gain valuable skills applicable to their operational environment while emphasizing catastrophic event prevention and process safety culture.
Key Learning Objectives
Understand Process Safety Management (PSM) fundamentals and regulatory requirements
Implement effective Process Hazard Analysis (PHA) and risk assessment methodologies
Apply comprehensive Management of Change (MOC) procedures for process modifications
Execute proper process safety information management and documentation procedures
Develop effective emergency planning and response capabilities for process incidents
Apply appropriate Mechanical Integrity and equipment safety programs
Implement contractor safety management and training verification procedures
Apply incident investigation and continuous improvement methodologies for process safety
Knowledge Assessment
PSM theory evaluations including (OSHA 29 CFR 1910.119 requirements, API RP 75 guidelines, process safety principles)
PHA methodology assessments including (HAZOP techniques, risk assessment, hazard identification, safeguard evaluation)
MOC procedure testing including (change management, technical review, documentation requirements, safety analysis)
Emergency response exercises including (incident response, evacuation procedures, communication protocols, business continuity)
Targeted Audience
Process Engineers working in chemical facilities
Plant Operators running process equipment
Maintenance Personnel servicing process systems
Safety Officers managing process safety programs
Plant Managers overseeing chemical operations
Engineering Supervisors designing process systems
Quality Assurance Personnel ensuring process compliance
Technical Personnel involved in process safety management