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Preventive Maintenance Training Course

Intensive Preventive Maintenance training aligned with ISO 55000, API RP 580, and NFPA 70B standards.

Main Service Location

​

Course Title

Preventive Maintenance

Course Duration

1 Day

Assessment Criteria

Practical assessment and knowledge Assessment

Training Delivery Method

Classroom (Instructor-Led)

Service Coverage

In Tamkene Training Center or On-Site: Covering Saudi Arabia (Dammam - Khobar - Dhahran - Jubail - Riyadh - Jeddah - Tabuk - Madinah - NEOM - Qassim - Makkah - Any City in Saudi Arabia) - MENA Region

Course Average Passing Rate

98%

Post Training Reporting 

Post Training Report + Candidate(s) Training Evaluation Forms

Certificate of Successful Completion

Certification is provided upon successful completion. The certificate can be verified through a QR-Code system.

Certification Provider

Tamkene Saudi Training Center - Approved by TVTC (Technical and Vocational Training Corporation)

Certificate Validity

2 Years (Extendable with additional training hours)

Instructors Languages

English / Arabic / Urdu / Hindi

Training Services Design Methodology

ADDIE Training Design Methodology

ADDIE Training Services Design Methodology (1).png

Course Overview

This intensive Preventive Maintenance training course provides participants with essential knowledge and practical skills required for implementing effective maintenance programs in industrial environments. The course covers fundamental maintenance principles along with advanced planning techniques and reliability-centered maintenance methodologies.


Participants will learn to apply industry best practices and international standards including ISO 55000, API RP 580, and NFPA 70B to ensure equipment reliability and operational excellence through systematic maintenance management. This course combines theoretical concepts with hands-on practical applications and real-world case studies to ensure participants gain immediately applicable skills while emphasizing cost-effective maintenance strategies and regulatory compliance.

Key Learning Objectives

  • Understand fundamental preventive maintenance principles and asset management concepts

  • Apply proper maintenance planning and scheduling techniques effectively

  • Implement comprehensive equipment reliability and condition monitoring programs

  • Execute maintenance documentation and record keeping systems systematically

  • Evaluate maintenance strategies and cost-benefit analysis methodologies

  • Apply failure analysis techniques and root cause analysis methods

  • Implement maintenance safety protocols and regulatory compliance requirements

  • Execute performance measurement and continuous improvement programs

Group Exercises

  • Maintenance planning checklists including (work planning procedures, resource requirement assessments)

  • Equipment reliability worksheets including (failure analysis templates, root cause investigation forms)

  • Regulatory compliance forms including (ISO 55000 requirement verification, maintenance documentation standards)

Knowledge Assessment

  • Technical quizzes on maintenance principles including (multiple-choice questions on reliability concepts, matching exercises for monitoring techniques)

  • Scenario-based assessments on planning procedures including (scheduling optimization scenarios, resource allocation planning)

  • Regulatory compliance evaluations including (ISO 55000 requirement analysis, API RP 580 standard applications)

Course Outline

1. Introduction to Preventive Maintenance

  • Maintenance fundamentals including (reactive maintenance, preventive maintenance, predictive maintenance, and reliability-centered maintenance)

  • Asset management principles including (asset lifecycle, performance optimization, risk management, and value creation)

  • ISO 55000 framework including (asset management systems, organizational context, leadership commitment, and performance evaluation)

  • Maintenance benefits including (equipment reliability, cost reduction, safety improvement, and operational efficiency)


2. Maintenance Planning and Scheduling

  • Planning process including (work identification, resource requirements, material procurement, and skill assessment)

  • Scheduling techniques including (priority systems, resource allocation, time estimation, and workflow optimization)

  • API RP 580 guidelines including (risk-based inspection, integrity management, fitness-for-service, and asset optimization)

  • Work order management including (work request systems, approval processes, execution tracking, and completion verification)


3. Equipment Reliability and Condition Monitoring

  • Reliability concepts including (failure modes, failure rates, mean time between failures, and availability calculations)

  • Condition monitoring techniques including (vibration analysis, thermography, oil analysis, and ultrasonic testing)

  • NFPA 70B standards including (electrical maintenance, infrared thermography, power quality, and safety procedures)

  • Predictive maintenance technologies including (sensor systems, data collection, trend analysis, and diagnostic interpretation)


4. Maintenance Documentation and Record Keeping

  • Documentation systems including (maintenance procedures, equipment histories, inspection records, and performance data)

  • Computerized maintenance management including (CMMS systems, data entry, reporting functions, and database management)

  • Regulatory compliance including (inspection requirements, certification records, training documentation, and audit trails)

  • Performance metrics including (key performance indicators, maintenance costs, equipment uptime, and reliability measures)


5. Failure Analysis and Root Cause Analysis

  • Failure investigation including (failure modes, failure mechanisms, contributing factors, and environmental influences)

  • Root cause analysis methods including (fishbone diagrams, fault tree analysis, failure mode effects analysis, and 5-why technique)

  • Corrective action development including (immediate actions, long-term solutions, prevention strategies, and implementation planning)

  • Lessons learned including (knowledge capture, best practice development, procedure updates, and training improvements)


6. HSE in Maintenance Operations

  • Safety protocols including (lockout/tagout procedures, confined space entry, working at heights, and hazardous material handling)

  • Environmental protection including (waste management, spill prevention, emission control, and regulatory compliance)

  • Risk assessment including (job safety analysis, permit systems, hazard identification, and control measures)

  • Emergency procedures including (incident response, equipment isolation, medical emergencies, and communication protocols)

Practical Assessment

  • Hands-on planning exercises including (work order development, resource scheduling, maintenance procedure creation)

  • Condition monitoring practice including (equipment inspection techniques, data collection methods, trend analysis)

  • Documentation workshops including (maintenance record completion, performance metric calculation)

Gained Core Technical Skills

  • Proficiency in maintenance planning and scheduling techniques

  • Competency in equipment reliability and condition monitoring

  • Expertise in failure analysis and root cause investigation

  • Knowledge of regulatory compliance and documentation requirements

Training Design Methodology

ADDIE Training Design Methodology

Targeted Audience

  • Maintenance technicians and supervisors in industrial facilities

  • Plant engineers responsible for equipment reliability

  • Maintenance planners and schedulers

  • Asset managers overseeing equipment lifecycle

  • Operations personnel involved in maintenance activities

  • Facility managers responsible for maintenance programs

  • Quality assurance professionals in manufacturing environments

  • Technical personnel involved in equipment optimization

Why Choose This Course

  • Comprehensive ISO and API Standards Coverage

  • Practical Maintenance Planning Techniques

  • Real-World Reliability Applications

  • Expert Asset Management Instruction

  • Industry Best Practice Integration

Note

Note: This course outline, including specific topics, modules, and duration, can be customized based on the specific needs and requirements of the client. For more information about our accreditations, click here.

Course Outline

1. Introduction to Preventive Maintenance

  • Maintenance fundamentals including (reactive maintenance, preventive maintenance, predictive maintenance, and reliability-centered maintenance)

  • Asset management principles including (asset lifecycle, performance optimization, risk management, and value creation)

  • ISO 55000 framework including (asset management systems, organizational context, leadership commitment, and performance evaluation)

  • Maintenance benefits including (equipment reliability, cost reduction, safety improvement, and operational efficiency)


2. Maintenance Planning and Scheduling

  • Planning process including (work identification, resource requirements, material procurement, and skill assessment)

  • Scheduling techniques including (priority systems, resource allocation, time estimation, and workflow optimization)

  • API RP 580 guidelines including (risk-based inspection, integrity management, fitness-for-service, and asset optimization)

  • Work order management including (work request systems, approval processes, execution tracking, and completion verification)


3. Equipment Reliability and Condition Monitoring

  • Reliability concepts including (failure modes, failure rates, mean time between failures, and availability calculations)

  • Condition monitoring techniques including (vibration analysis, thermography, oil analysis, and ultrasonic testing)

  • NFPA 70B standards including (electrical maintenance, infrared thermography, power quality, and safety procedures)

  • Predictive maintenance technologies including (sensor systems, data collection, trend analysis, and diagnostic interpretation)


4. Maintenance Documentation and Record Keeping

  • Documentation systems including (maintenance procedures, equipment histories, inspection records, and performance data)

  • Computerized maintenance management including (CMMS systems, data entry, reporting functions, and database management)

  • Regulatory compliance including (inspection requirements, certification records, training documentation, and audit trails)

  • Performance metrics including (key performance indicators, maintenance costs, equipment uptime, and reliability measures)


5. Failure Analysis and Root Cause Analysis

  • Failure investigation including (failure modes, failure mechanisms, contributing factors, and environmental influences)

  • Root cause analysis methods including (fishbone diagrams, fault tree analysis, failure mode effects analysis, and 5-why technique)

  • Corrective action development including (immediate actions, long-term solutions, prevention strategies, and implementation planning)

  • Lessons learned including (knowledge capture, best practice development, procedure updates, and training improvements)


6. HSE in Maintenance Operations

  • Safety protocols including (lockout/tagout procedures, confined space entry, working at heights, and hazardous material handling)

  • Environmental protection including (waste management, spill prevention, emission control, and regulatory compliance)

  • Risk assessment including (job safety analysis, permit systems, hazard identification, and control measures)

  • Emergency procedures including (incident response, equipment isolation, medical emergencies, and communication protocols)

Why Choose This Course?

  • Comprehensive ISO and API Standards Coverage

  • Practical Maintenance Planning Techniques

  • Real-World Reliability Applications

  • Expert Asset Management Instruction

  • Industry Best Practice Integration

Note: This course outline, including specific topics, modules, and duration, can be customized based on the specific needs and requirements of the client. For more information about our accreditations, click here.

Practical Assessment

  • Hands-on planning exercises including (work order development, resource scheduling, maintenance procedure creation)

  • Condition monitoring practice including (equipment inspection techniques, data collection methods, trend analysis)

  • Documentation workshops including (maintenance record completion, performance metric calculation)

Course Overview

This intensive Preventive Maintenance training course provides participants with essential knowledge and practical skills required for implementing effective maintenance programs in industrial environments. The course covers fundamental maintenance principles along with advanced planning techniques and reliability-centered maintenance methodologies.


Participants will learn to apply industry best practices and international standards including ISO 55000, API RP 580, and NFPA 70B to ensure equipment reliability and operational excellence through systematic maintenance management. This course combines theoretical concepts with hands-on practical applications and real-world case studies to ensure participants gain immediately applicable skills while emphasizing cost-effective maintenance strategies and regulatory compliance.

Key Learning Objectives

  • Understand fundamental preventive maintenance principles and asset management concepts

  • Apply proper maintenance planning and scheduling techniques effectively

  • Implement comprehensive equipment reliability and condition monitoring programs

  • Execute maintenance documentation and record keeping systems systematically

  • Evaluate maintenance strategies and cost-benefit analysis methodologies

  • Apply failure analysis techniques and root cause analysis methods

  • Implement maintenance safety protocols and regulatory compliance requirements

  • Execute performance measurement and continuous improvement programs

Knowledge Assessment

  • Technical quizzes on maintenance principles including (multiple-choice questions on reliability concepts, matching exercises for monitoring techniques)

  • Scenario-based assessments on planning procedures including (scheduling optimization scenarios, resource allocation planning)

  • Regulatory compliance evaluations including (ISO 55000 requirement analysis, API RP 580 standard applications)

Targeted Audience

  • Maintenance technicians and supervisors in industrial facilities

  • Plant engineers responsible for equipment reliability

  • Maintenance planners and schedulers

  • Asset managers overseeing equipment lifecycle

  • Operations personnel involved in maintenance activities

  • Facility managers responsible for maintenance programs

  • Quality assurance professionals in manufacturing environments

  • Technical personnel involved in equipment optimization

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